Sunlite Plastics has the benefit of having complete control over its PVC manufacturing process—all under one roof. It starts with being able to compound our own PVC and Non DEHP PVC materials in house. This provides consistency from lot to lot as well as lot traceability. Our extrusion process is a closed loop system which allows us to efficiently achieve and maintain the desired specifications. After parts are produced, they are inspected using top-of-the-line equipment to ensure they meet specifications before being released to be shipped from our warehouse. Click on the numbers below for full explanation of our manufacturing process.
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1
Bulk raw materials
Bulk Raw materials are stored on site.
2
Custom compounding/blending
Our compounding and blending process is automated, resulting in consistent compounds from lot to lot. In-house compounding also eliminates distributor mark-ups, stabilizes PVC market price swings, and reduces lead times.
3
State-of-the-art PVC pelletizing system
Sunlite Plastics has a state of the art PVC pelletizing system on-site to allow for short material lead times.
4
Pelletized materials are vacuum fed into extruders
5
Extrusion
Our extrusion rooms are positive pressure controlled with procedural gowning, hand, and headwear controls.
6
Extrusion Lines
Numerous extrusion lines allow for high volume output.
7
Closed loop extrusion system
Our computer controlled closed-loop extrusion system ensures consistent tubing made to your exact specifications.
8
Packaging options
Tubing may be cut to length bonded, spooled, or individually coiled and banded.
9
Quality
State-of-the-art measuring capabilities to ensure quality is maintained.
10
Warehouse
After final inspection parts are released to the warehoused for shipment.
